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Emergency OUTEnd Run OUTEmergency INEnd Run IN
Yellow, GreenWhite, GreyRed, BlackBrown, Blue

Control Group References

https://docs.google.com/document/d/1DkoZOnBYPfgSUGzX9UEqHziuy2MQTjXd-h2jdRjHSws/edit#heading=h.qajwb0ip7ukm

https://docs.google.com/document/d/1zf_OM2q8Ye9tGf8nR3d9fxEKeGpiFk1E0tIm77KiAaQ/edit

http://wiki.infn.it/strutture/lnf/da/dafne/sistema_di_controllo/manuale_per_operatori/il_livello_1/movimentazione_nuovi_scrapers

https://docs.google.com/document/d/1W-HDnZGT3p-PXWjTuIgrL5cpH4PTdoWjvCpKrrHA0SA/edit#heading=h.ugsuacyx2vlx

https://docs.google.com/document/d/1lOcWT0MyyknzuJKtK9La6V_UAJQzpjb0IJ-KP5Vg37I/edit#

Table of Contents
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Subsystem version

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2020

Subsystem Description

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Finuda Moxa Line : 192.168.192.51 (Rack 80) - (SWDAFNE2B porta 11)

Kloe Moxa Line : 192.168.192.52 (Rack 77) - (SWDAFNE4B porta 21)

Programming languages

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DCS environment, TML Lib (Technosoft Motion Library)

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Scrapers Dafne Layout

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Hardware Layout

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Hardware Front-end

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The motors are controlled by drives called "MOTION SYSTEM INTERFACE DEVICE" assembled by "RAMTRON Computing".
The box is equipped with two Technosoft drives IDM240-5EI or IDM640-8EI , to operate 2 Stepper Motors

Motor description

2009/2011 series : SloSyn motor with incremental differential Encoder (400 steps/round)

2013 series : MAE motor with incremental differential Encoder HEDS 5645 (200 steps/round)

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Fig. SloSyn Motor connections

Mechanical description

"Encoder" view

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Scraper IN

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Scraper OUT

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"Bolt" view

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Scraper OUT

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Scraper IN

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ATTENTION! All scrapers have a mechanical gearbox (20:1.5); every 20 turns of the axis the Scraper moves by 1.5 mm.

Operations on Scrapers assembly with RAMTRON drive 

For relative movements the positive steps (by Technosoft Software, Manual-Controller Labview or Low-Level Devil) the Scraper must enter the chamber.

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Relative movement : positive Steps → Scraper IN

DCS Window description

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New features:

[ 1 ] "Ctrl On" function

[ 2 ] "By Pass" function

[ 3 ] "Init" procedures

[ 4 ] "Bad communication" indicator

Operative mode

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Before making any movement, it is necessary to put the axis in Operational Mode using the "Oper" key Tasto operImage Removed.
Oper key (similarly to the magnet control); this operation allows to give current to the phases of the single motor.
It also guarantees safety on any unwanted movements once the set has been found. "Flags for all elements" allows operation on all axes simultaneously.

Two operating modes can be used without distinction. One called Absolute Movement and one called Relative Movement (optimized for fine movement).

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Absolute Movement

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Relative Movement

Movimentazione RelativaImage Removed

Enter the value and press "IN" or "OUT" in the desired direction

Single axis homing

The "Home" button is positioned in the Advanced Display as shown in the figure.

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During the Homing phase, the Scrapers performs an automatic procedure that brings it into a completely open state, followed by a reset of the relative encoder,

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After the procedure, which takes a maximum of 2 minutes, see if the situation has been reached as shown in the figure:

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Otherwise contact the Control Group.

Save, load and apply configurations

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To recover a configuration (it will be inserted in the Saved column [mm])

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Per recuperare una configurazione (verrà inserita nella colonna Saved[mm] )

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To apply the set in the Saved column [mm] to all the axes simultaneously.

End-run

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Scraper open : Home position. Simbolo stato finale scrapersImage Removed

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Scraper closed: fully inserted. Image Removed

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Devil Description "Dante Control System" (DCS)

The system was born to operate with scrapers that have the machine name SCHXXYYY, but the class that manages them is the MOV class,

therefore it has the following MOVXXYNY nomenclature.

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Classes: MOV, SER (not implemented; see "Note")

Devils : 689, 699

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DCS MOV Class 

Database record

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DCS Commands

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Performs the initialisation procedure

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Performs the reset procedure

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AXPW

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ON | OFF

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Put the axis on

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SETS

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#steps , IN | OUT

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Moves the axis IN or OUT of the number of steps sent as a parameter

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SETM

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rel [mm] ,  IN | OUT , abs [mm]

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Moves the axis IN or OUT of the millimeters sent as a parameter

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STOP

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NULL

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HOME

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NULL

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Performs the homing procedure

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SETE

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Writes the value passed as a parameter to the relative register

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SETC

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Writes the value passed as a parameter to the relative register

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GENE

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General purpose command

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DCS Devil prefs

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At devil start up put all the axis ON and then OFF

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Technosoft IDM module programming

EasyMotion Studio is an integrated development environment for the setup and motion programming of Technosoft intelligent drives and motors.

The output of EasyMotion Studio consists of a set of setup data and a motion program, which can be downloaded to the EEPROM of your Technosoft intelligent drive / intelligent motor,

or saved onto your PC for later use.

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Link for user manual : Easy Motion Studio by Technosoft

ATTENTION! Please, choose IDM240-5EI or IDM640-8EI > STEPPER > OPEN LOOP > With Incremental Encoder, in the picture below.

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IDM240-5EI or IDM640-8EI

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Analogue and Digital I/O connections

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Axis ID / Address configuration.

Cabling diagram of the Scrapers subsystem

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Example from the BTF Scraper System (May 2018) for one axis only.

End Run and Emergency cabling

We used a standard to easily identify the wiring for the end-run and emergency microswitches.

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References

Scrapers Dafne [draft]