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Table of Contents
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Subsystem version

DeveloperVersionRelease dateLast update

2020.1

20

Jul

/07/2020



Subsystem

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description

TypeDescription
Devil ethernet (Low-Level demon)689, 699 (Labview 2010)
CPU type (Low-Level demon)Virtual Machine
CPU name (Low-Level demon)vldantedev014
Communication lines

Finuda Moxa Line : 192.168.192.

51

23 (Rack 80) - (SWDAFNE2B porta 11)

Kloe Moxa Line : 192.168.

192

190.52 (Rack 77) - (SWDAFNE4B porta 21)

Programming languages

LanguageRequired Add ons/Plugings/Extensions/Libraries
LabVIEW 2010 (64-bit) - Low Level Devil

DCS environment, TML Lib (Technosoft Motion Library)

LabVIEW 2019 (64-bit) - High Level InterfaceDCS environment



Scrapers Dafne Layout


Hardware Layout

Hardware Front-end

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The motors are controlled by drives called "MOTION SYSTEM INTERFACE DEVICE" assembled by "RAMTRON Computing".
The box is equipped with two Technosoft drives IDM240-5EI or IDM640-8EI , to operate 2 Stepper Motors

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Mechanical description

"Encoder" view

CWCCW

Scraper IN

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Scraper OUT

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"Bolt" view

CWCCW

Scraper OUT

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Scraper IN

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ATTENTION! All scrapers have a mechanical gearbox (20:1.5); every 20 turns of the axis the Scraper moves by 1.5 mm.

Operations on Scrapers assembly with RAMTRON drive 

For relative movements, the positive steps (by Technosoft Software, Manual-Controller Labview, or Low-Level Devil) the Scraper must enter the chamber.

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Relative movement : positive Steps → Scraper IN


DCS Window description

Solaris VersionLinux Version
built number 20141222built number 20200624_rc

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New features:

[ 1 ] "Ctrl On" function

[ 2 ] "By-Pass" function

[ 3 ] "Init" procedures

[ 4 ] "Bad communication" indicator



Operative mode

Before making any movement, it is necessary to put the axis in Operational Mode using the "Oper" key Tasto oper.
Oper key (similarly to the magnet control); this operation allows to give current to the phases of the single motor.
It also guarantees safety on any unwanted movements once the set has been found. "Flags for all elements" allows operation on all axes simultaneously.

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Enter the value and press "IN" or "OUT" in the desired direction

Single-axis homing

The "Home" button is positioned in the Advanced Display as shown in the figure.

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of the counter (Position [mm]), and of the setting field.

If the procedure is not successful, that is:
1. hourglass (clessidra) removed
2. encoder value is not zero
3. "End Run OUT" in the OFF state
the system warns with an error detectable by the log.

This procedure can be repeated, unless an "overcurrent" state occurs, due to the motor malfunction.
Warning, this procedure misaligns the values ​​written on DBFile relating to the home position of the resistive encoder (absolute),
causing a relative misalignment between the "Position" and "Absolute Position" values.

IMPORTANT! After this operation, it is recommended to report to the Control Group which will update the configuration files.

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Otherwise contact the Control Group.

Save, load, and apply configurations

To recover a configuration (it will be inserted in the Saved column [mm])

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To apply the set in the Saved column [mm] to all the axes simultaneously.

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End-run

Scraper open : Home position. Simbolo stato finale scrapersImage Modified

Scraper closed: fully inserted. Image Modified



Devil Description "Dante Control System" (DCS)

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therefore it has the following MOVXXYNY nomenclature.

Classes: MOV, SER (not implemented; see "Note")

Devils : 689, 699

Note: serial communication is initiated using information from the DEVIL689.system.pref e DEVIL699.system.pref file (/u2/dcs/prefs/devils/


DCS MOV Class 

Database record

Satic
Static ForkDynamic Fork

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DCS Commands

DCS Command NameParametersNoteSub-VI ref.
RESV-DCS System
ONLN-DCS System
BYPSON | OFFDCS System
PUTT-DCS System
EMSK-DCS System
CMSG-DCS System
INITNULL
Performs the initialisation procedure
exeINIT-MOV.vi
RESENULL
Performs the reset procedure
exeRESE-MOV.vi

AXPW

ON | OFF

Put the axis on

exeAXPW-MOV.vi

SETS

#steps , IN | OUT

Moves the axis IN or OUT of the number of steps sent as a parameter
exeSETS-MOV.vi

SETM

rel [mm] ,  IN | OUT , abs [mm]

Moves the axis IN or OUT of the millimeters sent as a parameter
exeSETM-MOV.vi

STOP

NULL

Stops the movementexeSTOP-MOV.vi

HOME

NULL

Performs the homing procedure

exeHOME-MOV.vi

SETE

encoder value [DBL]
Writes 
the
passed value
passed
 as a parameter to 
the relative
its register
exeSETE-MOV.vi

SETC

counter value [DBL]
Writes 
the
passed value
passed
 as a parameter to 
the relative
its register
exeSETC-MOV.vi

GENE

[String]
General purpose command
exeGENE-MOV.vi

DCS Devil prefs

KeyValueComment
pathFileTable/u2/dcs/prefs/MOV/setupsat the moment present on Static DBFile
MOVClassNumber48DCS System Class
serialTypers232Serial device type rs232,rs422,...
boudRate115200
serialSystemType/dev/ttyS0System Resource es. ttyS0,com1,...
startUpAxisCicleOnOffyes

At devil start-up put all the axis ON and then OFF

startUpAxisOnnoAt devil start-up to put all the axis ON


Technosoft IDM module programming

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ATTENTION! Please, choose IDM240-5EI or IDM640-8EI > STEPPER > OPEN LOOP > With Incremental Encoder, in the picture below.

GettingStartedNewProjectSelection


IDM240-5EI or IDM640-8EI

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IDM640-8EI modelIDM240-5EI and IDM640-8EI connectors layout


Analogue and Digital I/O connections

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Cabling diagram of the Scrapers subsystem

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Example from the BTF Scraper System (May 2018) for one axis only.

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We used a standard to easily identify the wiring for the end-run and emergency microswitches.
Emergency OUTEnd Run OUTEmergency INEnd Run IN
Yellow, GreenWhite, GreyRed, BlackBrown, Blue


References

Scrapers Dafne [draft]